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Recycling processes can be categorized into single-stage and double-stage methods, each with distinct approaches to converting waste materials into reusable products.
the choice between a single-stage and double-stage extruder depends on the specific requirements of the extrusion process, including the complexity of the materials being processed, the desired level of control over the process parameters, and the budget constraints.
Single-stage recycling lines are complete systems that handle the entire recycling process in one operation. They include equipment for collection, sorting, cleaning, shredding, and reprocessing recyclable materials, ensuring efficiency and maximizing material recovery while minimizing waste and energy consumption.
Model | Screw DIA (OD) (in MM) | L/D Ratio | Screw RPM | Total Load (KW) Main Motor(KW) | Production (Kg/Hour) |
---|---|---|---|---|---|
NEIRE-65 | 65 | 26:1 | 55-65 | 24/15 | |
NEIRE-75 | 75 | 26:1 | 55-65 | 27/15 | 70-80 |
NEIRE-90 | 90 | 24:1 | 55-65 | 35/20 | 90-100 |
NEIRE-100 | 100 | 24:1 | 55-65 | 56/30 | 110-125 |
NEIRE-100 | 100 | 26:1 | 55-65 | 56-30 | 110-125 |
NEIRE-115 | 115 | 26:1 | 55-65 | 70/37 | 140-160 |
NEIRE-120 | 120 | 26:1 | 55-65 | 85/45 | 170-190 |
NEIRE-125 | 125 | 26:1 | 55-65 | 100/55 | 225-250 |
NEIRE-132 | 132 | 26:1 | 55-65 | 115/75 | 275-290 |
NEIRE-140 | 140 | 26:1 | 55-65 | 135/90 | 320-340 |
NEIRE-150 | 150 | 26:1 | 55-65 | 160/110 | 400-425 |
NEIRE-160 | 160 | 26:1 | 55-65 | 175/120 | 520-580 |
NEIRE-170 | 170 | 26:1 | 55-65 | 200/150 |
Model | NEIRE Series (for Single Stage Recycling) |
---|---|
Final Product | Plastic pellets/granule |
Machine Components | Extruder, pelletizing unit, water cooling unit, drying unit with Air Knife, cutter compactor shredder |
Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
Outputrange | 60kg~ 1000 kg/hr (According to extruder size and material extruded) |
Feeding | Force Feeder (Optional) |
Screw Diameter | 65~170mm (customized) |
Screw L/D ratio | 24/1, 26/1, 27/1, 28/1, 30/1,32/1,34/1,36/1 (customized) |
Screw Material | EN-41B Nitriding Steel |
Degassing | Single or double vented degassing, Unvented for non-printed film (customized) |
Cutting Type | Hot die face pelletizing (Water ring pelletizer)(Optional) |
Cooling | Water cooled |
Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
Optional Devices | Metal detector(S+S), Nip roller for film roll feeding, Additive feeder for masterbatch, Centrifuge dryer for drying, Advanced cutter (pelletizer) |
Delivery Time | 40 ~ 60 days for customized machine. |
Warranty | 1 year (T&C) |
Technical Assistance | Engineers available to service machinery overseas |
Various manufacturers offer double-stage recycling machine models like Vecoplan RG, Eldan MPR, BHS-Sonthofen RPMV, and EREMA Intarema. These machines efficiently process recyclable materials through primary shredding or grinding in the first stage and secondary granulating or pelletizing in the second stage, optimizing material recovery and promoting sustainable waste management.
Model | NEI-DS 65 | NEI-DS 75 | NEI-DS 90 | NEI-DS 100 | NEI-DS 120 | NEI-DS 132 | NEI-DS 150 | NEI-DS 170 |
---|---|---|---|---|---|---|---|---|
PRODUCTION Production (KG/HOUR) | 75-100 | 125-150 | 150-200 | 200-250 | 250-300 | 300-500 | 500-600 | 800-1000 |
PELLETIZING SYSTEM | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System | Standard Pelletizing System |
Model | NEI-DS Series (for DOUBLE STAGE Recycling) |
---|---|
Final Product | Plastic pellets/granule |
Machine Components | Extruder, pelletizing unit, water cooling unit, drying unit with Air Knife, cutter compactor shredder |
Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
Outputrange | 75 ~ 1000 kgs/hr (According to extruder size and material extruded) |
Feeding | Force Feeder (Optional) |
Screw Diameter | 65~170mm (customized) |
Screw L/D ratio | 30/1,32/1,34/1,36/1 (customized) |
Screw Material | EN-41B Nitriding Steel |
Degassing | Double degassing (customized) |
Cutting Type | Hot die face pelletizing (Water ring pelletizer)(Optional) |
Cooling | Water cooled |
Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
Optional Devices | Metal detector(S+S), Nip roller for film roll feeding, Additive feeder for masterbatch, Centrifuge dryer for drying, Advanced cutter (pelletizer) |
Delivery Time | 40 ~ 60 days for customized machine. |
Warranty | 1 year (T&C) |
Technical Assistance | Engineers available to service machinery overseas |
Recycling extruders, also known as plastic extruders, play a crucial role in the recycling industry by reprocessing plastic waste into reusable materials. Here are some benefits of using recycling extruders: