RECYCLING – Single Stage & Double Stage

Recycling processes can be categorized into single-stage and double-stage methods, each with distinct approaches to converting waste materials into reusable products.

the choice between a single-stage and double-stage extruder depends on the specific requirements of the extrusion process, including the complexity of the materials being processed, the desired level of control over the process parameters, and the budget constraints.


1. SINGLE STAGE RECYCLING LINES

Single-stage recycling lines are complete systems that handle the entire recycling process in one operation. They include equipment for collection, sorting, cleaning, shredding, and reprocessing recyclable materials, ensuring efficiency and maximizing material recovery while minimizing waste and energy consumption.

Model Screw DIA (OD) (in MM) L/D Ratio Screw RPM Total Load (KW) Main Motor(KW) Production (Kg/Hour)
NEIRE-65 65 26:1 55-65 24/15
NEIRE-75 75 26:1 55-65 27/15 70-80
NEIRE-90 90 24:1 55-65 35/20 90-100
NEIRE-100 100 24:1 55-65 56/30 110-125
NEIRE-100 100 26:1 55-65 56-30 110-125
NEIRE-115 115 26:1 55-65 70/37 140-160
NEIRE-120 120 26:1 55-65 85/45 170-190
NEIRE-125 125 26:1 55-65 100/55 225-250
NEIRE-132 132 26:1 55-65 115/75 275-290
NEIRE-140 140 26:1 55-65 135/90 320-340
NEIRE-150 150 26:1 55-65 160/110 400-425
NEIRE-160 160 26:1 55-65 175/120 520-580
NEIRE-170 170 26:1 55-65 200/150
Model NEIRE Series (for Single Stage Recycling)
Final Product Plastic pellets/granule
Machine Components Extruder, pelletizing unit, water cooling unit, drying unit with Air Knife, cutter compactor shredder
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Outputrange 60kg~ 1000 kg/hr (According to extruder size and material extruded)
Feeding Force Feeder (Optional)
Screw Diameter 65~170mm (customized)
Screw L/D ratio 24/1, 26/1, 27/1, 28/1, 30/1,32/1,34/1,36/1 (customized)
Screw Material EN-41B Nitriding Steel
Degassing Single or double vented degassing, Unvented for non-printed film (customized)
Cutting Type Hot die face pelletizing (Water ring pelletizer)(Optional)
Cooling Water cooled
Voltage Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices Metal detector(S+S), Nip roller for film roll feeding, Additive feeder for masterbatch, Centrifuge dryer for drying, Advanced cutter (pelletizer)
Delivery Time 40 ~ 60 days for customized machine.
Warranty 1 year (T&C)
Technical Assistance Engineers available to service machinery overseas
2. DOUBLE STAGE RECYCLING MACHINE MODELS

Various manufacturers offer double-stage recycling machine models like Vecoplan RG, Eldan MPR, BHS-Sonthofen RPMV, and EREMA Intarema. These machines efficiently process recyclable materials through primary shredding or grinding in the first stage and secondary granulating or pelletizing in the second stage, optimizing material recovery and promoting sustainable waste management.

Model NEI-DS 65 NEI-DS 75 NEI-DS 90 NEI-DS 100 NEI-DS 120 NEI-DS 132 NEI-DS 150 NEI-DS 170
PRODUCTION Production (KG/HOUR) 75-100 125-150 150-200 200-250 250-300 300-500 500-600 800-1000
PELLETIZING SYSTEM Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System Standard Pelletizing System
Model NEI-DS Series (for DOUBLE STAGE Recycling)
Final Product Plastic pellets/granule
Machine Components Extruder, pelletizing unit, water cooling unit, drying unit with Air Knife, cutter compactor shredder
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Outputrange 75 ~ 1000 kgs/hr (According to extruder size and material extruded)
Feeding Force Feeder (Optional)
Screw Diameter 65~170mm (customized)
Screw L/D ratio 30/1,32/1,34/1,36/1 (customized)
Screw Material EN-41B Nitriding Steel
Degassing Double degassing (customized)
Cutting Type Hot die face pelletizing (Water ring pelletizer)(Optional)
Cooling Water cooled
Voltage Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices Metal detector(S+S), Nip roller for film roll feeding, Additive feeder for masterbatch, Centrifuge dryer for drying, Advanced cutter (pelletizer)
Delivery Time 40 ~ 60 days for customized machine.
Warranty 1 year (T&C)
Technical Assistance Engineers available to service machinery overseas

Advantages of Recycling Extruder

Recycling extruders, also known as plastic extruders, play a crucial role in the recycling industry by reprocessing plastic waste into reusable materials. Here are some benefits of using recycling extruders:

  1. Waste Reduction :
      One of the primary benefits of recycling extruders is the reduction of plastic waste. Instead of ending up in landfills or oceans, plastic waste can be transformed into new products or materials through extrusion processes.
  2. Cost Savings :
      Utilizing recycled materials can often be more cost-effective than sourcing virgin materials. Recycling extruders enable manufacturers to produce products or materials at a lower cost, thus improving their bottom line.
  3. Environmental Protection :
      By diverting plastic waste from landfills and reducing the need for new plastic production, recycling extruders help mitigate environmental pollution and its associated negative impacts on ecosystems, wildlife & human health.
  4. Product Quality :
      It capable of producing high-quality recycled materials that can be used in a wide range of applications, from packaging to construction, without compromising on performance or durability.
  5. Energy Savings :
      It typically consume less energy compared to the production of virgin plastic. It requires less energy to melt & process recycled plastic compared to energy-intensive process of extracting and refining raw materials for virgin plastic production.